TRQ brake rotors are manufactured using premium G3000 casting alloy to reduce noise while braking and enhance service life. TRQ rotors have a non-directional finish to minimize the break-in period for new rotors and reduce vibrations throughout the rotor’s lifecycle. TRQ recommends replacing brake pads when you replace rotors to ensure even wear and improved component performance. All products are fit and road-tested in our Massachusetts R&D facility to ensure we deliver on our promise of Trusted Reliable Quality.
WARNING: This product can expose you to chemicals including Lead and Lead Compounds, which are known to the State of California to cause cancer, and birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.
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How to Replace Front Brakes 2002-06 Suzuki XL-7
Created on:
Tools used
A Piece of Pipe (for leverage)
Large C-Clamp
Torque Wrench
14mm Socket
17mm Socket
Jack Stands
19mm Socket
Brake Parts Cleaner
Flat Blade Screwdriver
Brake Fluid
White Grease
Mineral Spirits
Ratchet
Floor Jack
1. Removing the Wheel
Pry off the center cap with a flat blade screwdriver
Loosen the 19mm lug nuts with the vehicle on the ground
Raise the vehicle with a floor jack
Secure the vehicle on jack stands
Remove the lug nuts
Pull off the wheel
2. Inspecting the Brakes
Turn the rotor by hand or turn the steering wheel to turn the rotor
Check the thickness of the brake pads
Check the brake pad wear indicator
Check for gouges on both sides of the rotor
3. Removing the Brake Pads
Remove 14mm and 17mm bolts from the brake caliper
Pull the caliper aside
Pry the brake pads off with a flat blade screwdriver
Remove the brake pad slides
4. Removing the Rotor
Remove the 17mm bolts from the brake caliper bracket
Pull off the brake caliper bracket
Pull the rotor off
5. Installing the Rotor
Clean the rotor with brake parts cleaner or mineral spirits
Apply grease to the brake pad tabs
Slide the rotor on
Put the bracket back into place
Insert and tighten the 17mm bolts by hand
Tighten the bolts between 80 and 85 foot-pounds of torque
6. Installing the Brake Pads
Install the new brake pads into the bracket
Use a large C-clamp to push the pistons back
Put the caliper on
Tighten the 17mm and 14mm bolts
Tighten the 17mm bolts between 50 and 55 foot-pounds of torque
Tighten the 14mm bolts between 40 and 45 foot-pounds of torque
7. Reattaching the Wheel
Slide the wheel into place
Start the lug nuts by hand
Tighten the lug nuts preliminarily
Lower the vehicle to the ground
Tighten the lug nuts to 100 foot-pounds in a crossing or star pattern
Reattach the center cap
8. Testing the Brakes
Pump your brakes repeatedly until they feel firm
Test your brakes at 5 miles per hour and then 10 miles per hour
Road test the vehicle
Brought to you by 1AAuto.com, your source for quality replacement parts and the best service on the Internet.
Hi, I'm Don from 1A Auto. I hope this how-to video helps you out, and the next time you need a part for your vehicle, think of 1AAuto.com. Thanks.
In this video, we show you how to service the front brakes on this 2002 Suzuki Xl7. We show you on the passenger's side, but the driver's side is a similar procedure. The items that you're going to need for this include a new front rotor from 1AAuto.com, 14mm, 17mm, 19mm sockets and a ratchet with a piece of pipe for leverage, flat blade screwdriver, large C-clamp, torque wrench, brake grease, mineral spirits or brake cleaner, and jack and jack stands.
Start off by prying off your hubcap. Then you want to remove those 19mm lug nuts. If you don't have air-powered tools, you're going to want to loosen them up while the vehicle's on the ground and then jack it up and remove them the rest of the way. Then the wheel pulls off.
Now, you want to inspect your brakes. You want to check the rotor, making sure there's not too big of a lip at the top there. Then, to check your brake pads, you just look in through here, and you can see how much life's left on them. Now, you want to remove this 14mm bolt and this 17mm bolt right here. We'll fast-forward as Don does this. Now pull the caliper up and off and set it aside, and pull your brake pads free.
Next, you want to remove these two 17mm bolts. Yours will look a lot more normal than this. Your caliper bracket will pull free, and your rotor will slide off. On the left is the old rotor and brake pads; on the right is the new rotor from 1A Auto and some new brake pads. You can see they're identical, and they'll fit exactly the same.
Using mineral spirits or brake cleaner, you want to just wipe down your new rotor. Using brake grease, just apply some brake grease to either side of those brake pads. Push your new rotor into place. Then put your caliper bracket back into place, and replace those two 17mm bolts. Tighten them up. Torque these bolts to 80 to 85 foot-pounds.
Push your brake pads into the bracket. Now, using a large C-clamp, you want to push you caliper piston back in. Then fit your caliper down over the brake pads and into the caliper bracket. Replace that 14mm bolt and the 17mm bolt that hold the caliper into place. We'll just fast-forward as Don does this. Torque the 17mm to 50 to 55 foot-pounds, and the 14mm to 40-45 foot-pounds.
Replace the wheel and those 19mm lug nuts. You want to tighten them preliminarily, then lower the vehicle and tighten them the rest of the way. Torque each of these lug nuts to 100 foot-pounds in a crossing pattern. Before taking the vehicle out on the road, you want to pump the brakes until they firm up. Then do a stopping test from 5 miles per hour and 10 miles per hour.
We hope this video helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Please feel free to call us toll-free, 888-844-3393. We're the company that's here for you on the Internet and in person.
BRA77421
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Brake rotors
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Have not installed them yet so I can't rate them
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