2003 GMC Yukon XL 1500 with Cast Iron Lower Control Arms without Aluminum Steering Knuckles Front 8 Piece Steering & Suspension Kit TRQ PSA58818

Now one of the first things you're gonna wanna do before you start any job is to make sure you're safe as possible. You wanna have safety glasses and hand protection at all times. The next thing you're gonna wanna do is safely raise and support your vehicle so that your wheels are off the ground. Next, if there's a center cap, remove the plastic center cap and that will expose your lug nuts. Remove all 6 using a 22-millimeter socket. Remove your wheel. Now that we have a nice clear view of our tire rods, I'm gonna spray down this area right here. This is the adjustment area. Use a little bit of penetrant. That's gonna help you along. Using some nice long pliers, I'm gonna grab right onto this and I'm gonna turn it clockwise. That'll break free this jam nut. Okay, that broke free. Let's remove the nut that holds the outer tie rod end to the knuckle.

Now we're gonna hit right here on the knuckle to break our outer tie rod end free from the knuckle. Turn your outer tie rod end counterclockwise and count the amount of times it turns around as you remove it. One, two, three and so on. Okay. Write down that corresponding number so you can remember. We have our outer tie rod end. Let's go ahead and put that on. And we're gonna count it in the same amount of threads that we counted the original one off. That was one, two, three and so on. Okay. Just bring this so it's close. Get that nut off of there. I'm gonna put this on there. Let's bottom that out. Now we're gonna torque this nut to 48 foot-pounds. All right. So now that we have that torqued, we need to pay special attention to where the slot on the castle nut lines up with the hole in the stud. If it doesn't line up, you need to continue tightening until it does. Okay, so that looks pretty good. Let's try it.

That slides right through. Spin it over. The cotter pin's gonna ensure that there's no way that this nut can come loose. Now it's gonna be time to tighten up your jam nut. To tighten this we're gonna turn it counter clockwise. When you torque it, you would wanna torque it to 37 foot-pounds if you have the ability. Let's see here. Okay. Just make sure that it's nice and snug. By the time you're finished, make sure your outer tie rod end is nice and parallel to the ground or at least as parallel as it can be. Now let's get the wheel back up on here. Okay. Now with the wheel barely on the ground so it can't spin, we're gonna torque the lug nuts to 140 foot-pounds. Torqued. If you have a center cover, put it on there now. Now that you've finished your service, go ahead and take it for a road test and make sure you get it down to a local reputable alignment shop.

Before you start, you wanna be aware that after you're done this job, you're gonna wanna go to an alignment specialist so that you can have the vehicle aligned so you don't wear out the tires prematurely.

I'm gonna remove the wheel. Use a 22-millimeter socket, take the lug nuts off. And take the wheel off.

I'm gonna loosen up the jam nut. You can use a 22-millimeter wrench or a 7/8 wrench. Just get that loose. That's good. I'm just gonna spray a little rust penetrant on here. Gonna use an 18-millimeter socket, take this nut off. And if the nut doesn't come off and the stud starts spinning, you can use an 8-millimeter socket to hold that stud from spinning and then just use the wrench to take the nut off. Now you can take a hammer and just give a tap on the bottom of the tir rod or take a pickle fork and separate it this way. Just if you use a pickle fork, it's probably gonna rip the boot right here. So I'm just gonna give it a hit right here. There we go. And now we're gonna take the outer tie rod off. As we unscrew this, just count the threads. So 1, 2, 3, 4, 23, 24. So write that number down and when you go to put it back together, you're gonna count them to put the other one in the same position that that one was in.

And take the new tie rod end. Get this started. Make sure you count. One, 2, 3, 4, 5, 22, 23, 24. And line this up in the knuckle. Take the castle nut. Get that started. Now what you can do is to prevent the stud from spinning, you can take a prybar. Just pry in between the knuckle and pry down on the tie rod. Use an 18-millimeter socket and tighten this up. And tighten this to 37 foot-pounds. And then just check to see where the stud...where the hole is for the castle nut and if you need to, you can snug it up a little bit more to get it to line up. And that hole lines up. Now take the cotter pin, slide it through. Should slide through this way. And take some side cutters and just bend it. Just tap it out of the way. And then trim off the excess. And we'll snug up the jam nut. And tighten that to 50 foot-pounds.

Put the wheel back on. And the lug nuts. Now we're gonna tighten these lug nuts down to 140 foot-pounds and I'm gonna do it in a cross pattern to tighten the wheel down evenly. And just go around again, double-check.

You wanna keep in mind when you're doing this job, after you're done, you're gonna wanna go to a local garage and have the vehicle aligned so you don't have premature tire wear.

Take this center cap off. We'll just use a straight blade screwdriver. Just get behind here, slide it off. Get the lug nuts off. Use a 22-millimeter socket. Now take the wheel off.

Loosen up this jam nut. I'm gonna use a 7/8 wrench. And just take some rust penetrant, this thing's a little bit rusty. So let that soak a little bit. Now take a 18-millimeter socket. Take this nut off. And take a hammer and just hit the bottom of the tie rod to release it from the knuckle. Just like that. Now I'm gonna take off the tie rod. Just count how many turns you have. So 1, 2, 3, 4, 5, 7, 21, 22. And write that number down. And take the outer tie rod, one, two. And then count the turns that you counted before, 3, 21, 22. Take the jam nut off. I mean, the castle nut off. And slide it in the knuckle. Slide the stud part into the knuckle. Put the nut on. Just gonna use a pry bar. Pry down on the outer tie rod end to prevent the stud from spinning. And just snug this up a little bit. It's the 18-millimeter socket. And torque this to 37-foot-pounds. And if the hole doesn't line up for the cotter pin, just tighten the castle nut until it lines up. Little more. Should be good. Put the cotter pin through. And take my cutters and just bend this over. And just trim the excess. Tighten up this jam nut. I'm gonna use a 13/16 wrench. And if you have the ability to torque it, torque it to 36-foot-pounds.

Put the wheel on. And the lug nuts. And now I'm gonna torque these lug nuts in a star pattern or cross pattern to 140-foot-pounds to tighten the wheel down evenly. And just go around again. Double-check. And put the center cap on.

All right. So one of the first things you need to do is safely raise and support the vehicle. Once you've done that, you're gonna remove all six of your lug nuts. Remove your wheel. Now what we're gonna do is we're gonna get the ABS wire out of the way. The last thing we wanna do when we're doing any of the work on this upper control arm is to put a tug or damage this in any way. If you were to follow it up, you'll be able to see right where the connector is. I'm gonna remove that connector from the frame using my forky tool. Pull it down to where you can see it. Grab this tab. Lift it. Pull it off. These right here, you can remove. Just use a small pocket screwdriver or whatever you might have. Get right in between this area right there. We'll do the same down the line. Let's work on getting this brake hose off of the control arm now. We're gonna remove this 10-millimeter headed bolt. That's very common for them to break. Kinda wiggle it around. Get it off of there. The next thing we need to do is come right down here. We need to remove this upper ball joint nut. Once we remove that, we're gonna break the knuckle free from the upper ball joint control arm. There we go. Get that off of there. Put that nut on there. Just a couple threads and I'll show you why in a second.

The next thing we're gonna do is use our pickle fork and our hammer, then we're going to come right in between this joint and separate the two. When it separates, the knuckle is gonna wanna drop and move away. If it dropped and moved away, there's a possibility that it could put a tug on your axle or even maybe something such as your brake hose. We don't want that to happen. That's what this nuts for. It's a safety nut. Leave that there for now. So now I'm just gonna use a bungee cord or pretty much anything that you might have that can prevent this from falling down because we need to get that nut off there but we still wanna make sure we have control of this. There we are. Carefully set that aside. Let's spray this down with some penetrant. Take a peek right under here and make sure that you don't have a snap ring. A lot of vehicles won't, yours may. Now it's gonna be time to get our ball joint press set up on here. You're gonna need a cup that fits directly over the top of that ball joint up all along that control arm. You're gonna need a piece like this that has a spot in the center that the driver's gonna sit right into. Now we'll just go ahead and put this right over that ball joint stud and then we'll snug this up.

Now we're just gonna go ahead and tighten this up. And we're trying to press the ball joint up and through the control arm. You can't really see much of what's going on but what should be happening is the ball joint's gonna be coming up and separating. So it looks like that's working pretty well. I can see it starting to separate right there. So what I'm gonna do next is I'll loosen this back up and now I'm gonna try using something else as a spacer to continue driving this up. Get that boot off there. And there it is friends. Just a quick overview of the new ball joint before we go ahead and install it. If you were to look at it, it pretty much looks the same all the way around unless of course you took the boot off and then you took a peek underneath. If you look, you're gonna see there's a flat edge there and a flat edge here. You need the pivot point, which would be the opened areas of this ball joint, to be facing in and out of the vehicle or to the left and the right, not front to back. You don't want this to pivot front to back. That's not the way it needs to go. It would need to go this way so I can pivot in and out or left and right on the vehicle. All right. So we've got our ball joint here. You can see it comes with a little hole on the top. We're just gonna line that up facing straight out towards us. That looks pretty great.

Now I'm gonna take my ball joint press kit and I'm gonna use the piece that looks like this. That's gonna sit right over the top and that's where the driver is gonna go down against. You need to have something covering this ball joint. You cannot press directly against it. I'm gonna use a cup that has a hole in it on the bottom for the lower part. Come right in just like this. And having the hole in the bottom is gonna make it so that the stud will be able to come through as the ball joint presses in. Start that right on there. Now I'm gonna snug this up. All right. Let's go ahead and bottom this out. We're gonna bring the ball joint right down to the control arm. As we do this, you wanna make sure the ball joint's going as straight down as possible. If it seems as though it's going off-kilter in any direction, you need to stop, try to fix the ball joint, straighten it out. Now I'm just gonna take a look. I can see the ball joint is hitting directly against the control arm. I'm gonna double check to make sure it's all the way around. That looks perfect. While we still have the press on here and it's giving it a lot of force, I'm just gonna bonk on this control arm a couple times just to cause a little bit of vibration and maybe set this in if it's just got a little bit more to go. That's great. Let's get this out of here.

It's super important to make sure that you put your snap ring on here. The snap ring is gonna keep this ball joint from eventually or potentially working its way out of the control arm. Grab some pliers that look like this. They're gonna have two little pitons on them and they're gonna fit right inside the holes on the snap ring. Once you spread them, you'll notice that it opens up. We're gonna come right over the ball joint and we're gonna put it up into that lip that's up near the control arm. We've got that over there. Double check to make sure it's seated all the way around. It needs to be in there completely. That looks perfect. Let's grab the boot. So let's turn over our boot and take a little look right here. You're gonna see where the stud comes through. It has a little area that looks different than the rest. That area needs to be facing in-board or towards the inside of the vehicle. So we'll put that facing just like that and it's facing towards the frame. Now we can take some pliers or whatever you might have and we need to get the boot so it's sitting up on top of the ball joint. Double check the boot. Make sure it's sitting perfectly all the way around. As long as it is, now we're gonna grab the knuckle. Bring it up. We're gonna put the stud through. We're gonna need a little bit of leverage though.

I'm gonna use a nice long pry bar. Come across the top of the control arm here/ball joint and under the frame. I'll pull it down and then I'll start in the nut. Give this a little turn. Bring it up. Okay. Let's get our pry bar. Bring that ball joint down and into the knuckle. There we are. Let's start the nut on. Just go ahead and get this thing so it's snugged up. Okay. The torque for this nut is 37 foot-pounds. Will you be able to get a socket and a torque wrench in between here? Probably not. 37 foot-pounds isn't really very much but it is definitely tight. So bottom it out, give it a little bit more, and then we're gonna definitely make sure that the cotter pin hole is gonna line up between the nut and the stud. Okay. So now I'm just gonna take a peek and I can see where the slot and the nut is, and I can see where the hole and the stud is. You wanna line those up. Put the cotter pin through just like that. Now we'll just peen this down and then curl it over. This is gonna make sure that there's no way that that nut can loosen up on its own. At this point, we don't need this on there anymore. Let's get that ABS wire back connected. Give it a nice tug. Make sure it's completely connected and now make sure it's secured to the frame. The next thing you would wanna do is make sure you secure your brake hose.

Go ahead and put that bolt back in, assuming yours didn't break. If it did, you need to make sure you secure it with something such as maybe a tie of some sort, or even drill out the hole and re-tap it if you needed to. Now before we go ahead and put the wheel back up on there, just double-check everything. Make sure that your ABS wire is connected. Make sure your ball joint's sitting flush. The boot's on the way that it needs to be and you definitely have a locking cotter pin holding that nut on the stud. Now let's go ahead and torque our lug nuts to 140 foot-pounds. Center cap, go ahead and pop it on there. Now that you've finished your service, go ahead and take it for a road test and make sure you get it down to a local reputable alignment shop.

One of the first things you want to do is safely raise and support your vehicle by the frame so your suspension can hang. Once you've done that, take a small pry bar and we're going to take off this center cap. If you were to spin it, you're going to see a little notch in the cap. Just carefully slide this off of here. That exposes our 22-millimeter lug nuts. Remove all six. Remove your wheel. Now let's remove our 21-millimeter nut. Let's just put that nut on, just a couple threads. Now we're going to take a hammer and we're going to hit right here on the knuckle. You want to be very careful for your brake rotor.

Now that the wheel is off, we have a clear view of where we're going to start working. We're going to disconnect the electrical, this is the ABS right here, and it's very delicate. I'm just gonna come right up along here, and you're gonna see where it's supposed to be mounted to the frame. Should be pretty secure. This is missing about half of its clip, so I'll make sure I secure it in afterward. This purple right here is a little lock, it's holding it from coming separated. I like to just come right in between here, pop that up. Now we'll separate this, just take a peek, make sure you don't see any funny colors. If you were to come right down along here, we're gonna get this clip off of here as well. Just give it a little twist, lift it up, grab that ABS wire, carefully set it aside. The next thing we're going to do is remove this 10-millimeter headed bolt. The next thing we're gonna do is remove the nut that holds the upper ball joint to the knuckle. Okay. That comes right off. I'm just gonna go ahead and put it on there just a couple threads for now. Now let's use a 36-millimeter socket to remove our axle nut. Behind there, there's a washer. Go ahead and remove that as well. Let's go ahead and blast this with some penetrant.

The next thing we need to do is separate the axle from the bearing. I'm going to use this punch right here and go right in the center. You definitely don't wanna use a hammer and potentially damage the threads. The next thing we need to do is remove our mounting bolts that hold the caliper to the knuckle, use an 18-millimeter. Carefully hang your caliper, so it's putting no pressure on your flex hoses. So, now let's just double-check to make sure this upper ball joint nut is still on there a few good threads, it hasn't loosened upon us. And then we'll move down here to the lower ball joint nut. Remove that as well. Take that, and just put it on a couple threads.

Okay, so now it's gonna be time to separate the upper ball joint from the knuckle right here. Pay special attention to anything that's delicate that you don't want ruined, such as an ABS wire. Make sure that that's secure and safely out of the way. Go ahead and take your nice little hammer. And we're going to bonk right here on the knuckle itself. As you can tell it's separated, we can move along. So, now let's push down on this. Remove that nut. And carefully draw this down. Now if you're worried the knuckle with a rotor is going to be too heavy, you can go ahead and use a Torx bit right here, remove that bolt, and take the rotor right off. The problem with removing it like that is you're gonna have to clean up the mating surface between the wheel bearing and the rotor itself. So, now I'm going to take my hammer again and I'm going to come right down here and we're going to hit right on the knuckle itself until this comes down. There we are. Carefully lift up, remove the ball joint nut. Carefully lower this down, remove your knuckle.

The next thing you're going to want to do is support your lower control arm so that you're not putting maximum pressure on your front shock/strut. If you are, you can potentially damage it, because we're going to be using a hammer and we're going to hit right here on the lower ball joint to break it free.

Now to install the lower ball joint, we're gonna want to take the boot off of it first. So, I'm just going to use a nice small screwdriver, pry bar, weasel it in between. Then just kind of separate the two. Be careful not to damage the boot, of course, because we're going to be using it. The next thing we need is a ball joint kit with a cup that's going to fit right up against this lip. We're going to come right underneath, and then we're going to press this right up and in. Right along the bottom. I'm going to use a cup that looks like this, with a hole in the bottom, that's for the stud to go through. It's going to press right up against this ridge right here. Take this cup, something that's hollow enough to make sure that the top part of the ball joint can fit inside. Put it right over the top. Now we're going to take our ball joint C-clamp, put it right over the top, bottom it out. Just check to make sure that the cup is centered to approximately where the ball joints going to be.

Now we're going to tighten this up. As we do that, we want to check this ridge and make sure it matches up directly along this control arm. As you can tell, the ball joint ridge is directly against the control arm right here. Before I release any pressure, I'm just going to give the control arm a couple light bonks with my hammer, just for a little bit of vibration to help make sure this is seated securely. That should be pretty great. Carefully remove your tool. Make sure you install your clamp. To do that, just use these little pliers right here. They fit inside the holes, and then you can spread it. Slide it right over. Make sure it's sitting inside the roof all the way around. If it isn't, just work at it until it is. Now we're going to install our boot. Just carefully bring it up here. I like to try to start it on one side, so I'll go on the side farthest away from me. Then I'll use some pliers and just kind of roll the lip right on. Obviously, be careful not to poke any holes in the boot. Inspect it for any damage. Make sure that it's completely secured. This looks perfect.
Go ahead and take your knuckle. I'm going to start it on the axle a little bit, then slide it over the lower ball joint stud. Lift it up. Kink it to the side and start on that lower ball joint nut. Wiggle the axle around. Should slide right in. Now we're going to use a bar, we're going to pull this upper ball joint down into here. Get the nut, go ahead and start it on there. Just going to take my bar, and try to hold pressure on the lower ball joint to the knuckle. And then we're going to go ahead and try to tighten it up. So, now you'd want to torque this to 37-foot-pounds. If for some reason you can't get your torque wrench in there, like I can't, I would just continue with my wrench and make sure it's nice and tight. [vocalization]. Perfect.

Now it's time to torque up that lower ball joint nut as well. Torque it to 37-foot-pounds. Now what we want to do is make sure that our slot is lined up with the hole that goes through the ball joint stud, so we can make sure we install our cotter pin. Go ahead and slide that through. If for some reason yours is not lined up when you torqued it, you need to continue tightening, not loosening, until it's lined up with the next available slot. Go ahead and peen that over and lock it in. All right. So, now it's gonna be time to get the caliper on here. Just go ahead and slide it right over the rotor. Now we're gonna line up those bolt holes. I like to use some red threadlocker on these bolts. And start them in there. Okay. Let's bottom them out. Now let's go ahead and torque these 248-foot-pounds. Now we'll just go ahead and take that tie rod end, put right through the knuckle. Take your nut, start it on there. We're gonna bottom it out. Now you're gonna torque this to 44-foot-pounds. That's torqued.

The next thing we're gonna do is look to see if we can find the hole in the stud of the tie rod and match it with the next corresponding slot on the tie rod stud nut. This doesn't line up, so what I need to do now is I need to continue tightening until it does. I can see right through. I'm going to grab that locking cotter pin and install it. Slide that right on through and just peen it over. There's no way that this nut can come loose. Now it's going to be time to get the washer with the axle nut on there. Go ahead and slide the pair on. Go ahead and use your 36-millimeter socket, bottom it out, and then we'll torque it. Just gonna put a little splash of never-seize in here, I've got my mounting bolt. Let's use our 10-millimeter and snug it up. Make sure it's fully secured, make sure there's nothing binding your flex hose for your brakes are not twisted in any way.

Now it's time to get our ABS wire re-secured. Let's go ahead and put it in right here. Make sure it cannot come loose. If this can hang around and move around, it could potentially get damaged. Go ahead and connect this in now. Listen for a click, give it a tug. Go ahead and slide in your lock. Now we're going to take our mounting hardware here and just slide it right down in there. It's just a little push clip. Give it a nice tug, make sure it's definitely secured.

So, of course, next, you'd want to go ahead and torque down this nut right here. And that's going to be torqued to 177-foot-pounds. You can do that several ways. If you were to just do it like this, what you're going to notice is it just keeps spinning. If that was the case, what you would do is you can use a pry bar coming straight through these lug studs like this down to the ground. And so it holds it from spinning on you and then you would torque it. If you didn't want to go through the process doing that you can go ahead and throw the wheel up on there and then go through the center hole, which is the way that I'm going to do it.

We'll grab those lug nuts, start them all on there. Let's bottom these out. Now we'll bring it down to the ground and we'll make it so the wheel is just barely touching enough so the wheel can't spin. It's time to torque down this axle nut, 177-foot pounds like I said. Torqued. Now let's do the lug nuts,140-foot-pounds. Go crisscross. Torqued. Now it's gonna be time to get the center cover on. Before you go ahead and pound it on there, just take a look at the back, you're going to see something that looks a lot like a valve stem. Line it up. It's gonna go pretty much just like this. Light bonk, and then, of course, clean up your wheel, make it look nice and pretty and take it for a road test.

Now one of the first things you're going to want to do before you start any job is to make sure you're safe as possible. You want to have safety glasses and hand protection at all times. The next thing you're going to want to do is safely raise and support your vehicle so that your wheel is off the ground. Next, if there's a center cap, remove the plastic center cap and that'll expose your lug nuts. Remove all six using a 22-millimeter socket. Remove your wheel.

Now that we have a nice clear view of our tie rods, I'm going to spray down this area right here. This is the adjustment area. Use a little bit of penetrant. That's going to help you along. Using some nice long pliers, I'm going to grab right onto this and I'm going to turn it clockwise. That'll break free this jam nut. Okay, that broke free. Let's remove the nut that holds that outer tie rod end to the knuckle. Now we're going to hit right here on the knuckle to break our outer tie rod end free from the knuckle.

Turn your outer tie rod end counter-clockwise and count the amount of times it turns around as you remove it. One, two, three, and so on. Okay. Write down that corresponding number so you can remember. Now it's going to be time to get the inner tie rod end off of here. Here's the new inner tie rod end. And if you were to look right along this edge right here, that's the area we're going to need to grab onto, and then turn this counter-clockwise to break it free and eventually remove it. So we'll come right under here with our nice long pliers and get it off of there. There we go.

There it is friends. Now it's going to be time to install our new inner tie rod end. You might notice that there's no grease fitting to be able to grease this. Really there is. The grease is going to come right through that hole right there and that'll happen through here, starting at this point right here at this fitting. Put grease here, it comes right through and then of course it fills up the boot on the inner tie rod end. All right. I put some thread locker on here. I'm just going to go ahead and start this thing by hand. Now that we have that, as far as we can get it by hand, let's go ahead and snug it up with our pliers. Bottomed out. Just give it a teeny bit more. Awesome. Let's remove that jam nut. Let's put a little bit of copper never seize on the inner tie rod end threads, and then we'll just work that jam nut up the inner tie rod end quite a bit here. Now that we have the threaded area coded, we have our outer tie rod end, let's go ahead and put that on. And we're going to count it in the same amount of threads that we counted the original one off. That was one, two, three, and so on.

Okay? Just bring this so it's close. Put that node off of there. Put this on there. Let's bottom that out. Now we're going to torque this nut to 48 foot-pounds. All right. So now that we have that torqued, we need to pay special attention to where the slot on the castle nut lines up with the hole in the stud. If it doesn't line up, you need to continue tightening until it does. Okay. So that looks pretty good. Let's try it. That slides right through, just pin it over. The cotter pin is going to ensure that there's no way that this nut can come loose. Now it's going to be time to tighten up your jam nut. To tighten this, we're going to turn it counter-clockwise. When you torque it, you would want to torque it to 37 foot-pounds if you have the ability.

Okay. Just make sure that it's nice and snug. By the time you're finished, make sure your outer tie rod end is nice and parallel to the ground or at least as parallel as it can be. Now it's going to be time to get the grease fitting out of here. Use your 8-millimeter. There it is. Let's clean off around the area. Grab your new grease fitting. We'll start it right in there by hand, and then we'll snug it up, nice and tight. Let's give it a little grease

Now let's get the wheel back up on here. Okay. Now with the wheel barely on the ground so it can't spin, we're going to torque the lug nuts to 140 foot-pounds. Torqued. If you have a center cover, put it on there now. Now that you've finished your service, go ahead and take it for a road test and make sure you get it down to a local reputable alignment shop.

Before you start, you wanna be aware that after you're done this job, you're gonna wanna go to an alignment specialist so that you can have the vehicle aligned so you don't wear out the tires prematurely.

I'm gonna remove the wheel. Use a 22-millimeter socket. Take the lug nuts off. And take the wheel off. I'm gonna loosen up the jam nut. You can use a 22-millimeter wrench or a 7/8 wrench. Just get that loose. That's good. I'm just gonna spray a little rust penetrant on here. And use an 18-millimeter socket, take this nut off. And if the nut doesn't come off and the stud starts spinning, you can use an 8-millimeter socket to hold that stud from spinning, and then just use the wrench to take the nut off. Now you can take a hammer and just give a tap on the bottom of the tie rod, or take a pickle fork and separate it this way. Just if you use a pickle fork, it's probably gonna rip the boot right here. I'm just gonna give it a hit right here. There we go. And now we're gonna take the outer tie rod off. As we unscrew this, just count the threads. So 1, 2, 3, 4, 23, 24. So write that number down. And when you go to put it back together, you're gonna count them to put the other one in the same position that that one was in.

Now I'm gonna take off the inner tie rod end. I'm gonna use a large adjustable wrench because I don't have a wrench that's big enough to fit this. Slide this over and loosen it up. And eventually we'll get that off. Take the inner tie rod end and get this started. Now we're gonna tighten this up with the adjustable wrench. If you have the ability to torque this, you wanna torque this to 74-foot-pounds. Just do the best you can. That's good. Then you wanna take a grease gun and hook it up to this grease fitting and give it a couple pumps. You can do it until you start seeing the boot move a little bit, then you know there's plenty of grease in there. And take the new tie rod end. Get this started. Make sure you count 1, 2, 3, 4, 5, 22, 23, 24 and line this up in the knuckle. Take the castle nut, get that started. Now, what you can do is to prevent the stud from spinning, you can take a pry bar, just pry in between the knuckle and pry down on the tie rod, use an18-millimeter socket and tighten this up. And tighten this to 37-foot-pounds. And then just check to see where the hole is for the castle nut. And if you need to, you can snug it up a little bit more to get it to line up. And that that hole lines up. Now take the cotter pin, slide it through, actually we'll slide it through this way and take some side cutters and just bend it. Tap it out of the way, and then trim off the excess. And we'll snug up the jam nut and tighten that to 50-foot-pounds. Put the wheel back on and the lug nuts. I'm gonna take these lug nuts down to 140-foot-pounds, and I'm gonna do it in a cross pattern to tighten the wheel down evenly. Just go around again. Double-check.

You want to keep in mind when you're doing this job after you're done, you're going to want to go to a local garage and have the vehicle aligned so you don't have premature tire wear. Take the center cap off. I'll just use a straight blade screwdriver, just get behind here, slide it off. Take the lug nuts off. Use a 22-millimeter socket. Gonna take the wheel off. [inaudible 00:00:34] off this jam nut. I'm going to use a 7/8 wrench. And just take some rust penetrant, this thing is a little bit rusty so let that soak a little bit. Gonna take a 18-millimeter socket, take this nut off. And take a hammer and just hit the bottom of the tie rod to release it from the knuckle. Just like that.

Now when I take off the tie rod, just count how many turns you have. So 1, 2, 3, 4, 5, 7...21, 22 and write that number down. Now I'm going to take a large adjustable wrench and loosen up the inner tie rod end. And loosen this up and just slide it off. Take a little thread locker, put it on the threads before you put the new one on and line it up. And then use my adjustable wrench to tighten this up. If you have the ability to use a torque wrench and torque this, you want to torque this to 74 foot-pounds. And take the outer tie rod, one, two, and then count the turns that you counted before. Three...21, 22. Take the jam nut not off...I mean the castle nut off and slide it in the knuckle. Slide the stud part into the knuckle. Put the nut on. Just gonna use a pry bar, pry down on the outer tie rod in to prevent the stud from spinning, and just snug this up a little bit. Use the 18-millimeter socket. And torque this to 37 foot-pounds. And if the hole doesn't line up for the cotter pin, just tighten the castle nut until it lines up. Little more. Should be good. Put the cotter pin through. And take my cutters and just bend this over then just trim the excess.

Tighten up this jam nut. I'm going to use a 13/16 wrench, and if you have the ability to torque it, torque it to 36 foot-pounds. There's a grease fitting right here. Just take a grease gun and give it a couple pumps. And I really give it a couple of pumps until I see the boot move a little bit. And that's good. Put the wheel back on. And the lug nuts. And now I'm gonna torque these lug nuts in a star pattern or cross pattern to 140 foot-pounds to tighten the wheel down evenly. And just go around again, double-check. And put the center cap on.