2003 Chevrolet Silverado 3500 with 1-1/4 Inch Diameter Front Sway Bar Front 4 Piece Suspension Kit TRQ PSA34729

Take the center cap off, we'll just use a straight blade screwdriver. Just get behind here. Slide it off. The lug nuts off. Use a 22-millimeter socket. Now take the wheel off. You need some pliers on the top of the link. Right here. Just watch out for the brake hose. And then underneath, I'm going to use a 14-millimeter socket. There we go. Cut the top off. And slide the bolt straight through like that. Can use a large pry bar. Just pry up. Just take this piece out. Just be careful, don't pry on the steering. I was prying through the frame in the back there. All right. The new link, I'm just going to take this top piece off, set it aside, and you're going to need to take these pieces off as well. And slide this lower part through and then put the bushing, the washer in the same...pretty much the same how it came out. Then up top. Put the bushing, and the washer, and the nut.

Use a 14-millimeter wrench on the nut and a 14-millimeter socket on the bottom. Tighten this up. Then we're going to torque this nut to 89-inch-pounds. That's good. Just make sure the top of this bolt is not rubbing on the brake line. And if it is, then you could always trim the top of the bolt or you can always invert it and have the bolt going straight down.

And put the wheel back on and the lug nuts. And now I'm gonna torque these lug nuts in a star pattern or cross pattern to 140-foot-pounds to tighten the wheel down evenly. And just go around again, double-check. And put the center cap on.

One of the first things we need to do is safely raise and support the vehicle, so the wheel is off the ground. Let's remove our 22-millimeter lug nuts. Remove your wheel.

Now that the wheel's off of here, we have a clear view of the sway bar link. What you're going to notice is, up along the top, it has a strange-looking nut. It's very thin. It's going to be hard to grab onto. I'm going to use a pair of locking pliers to try to grab onto it. Using my 15-millimeter socket, I'm going to come down from the bottom here. Now I'm going to use my 14-millimeter socket down along the bottom here, see if we can get this to come apart. Looks like it's starting to turn.

Okay. So, for us, the outer sheath on this broke free from the bolt itself that's supposed to be running through the center, so I'm just going to go ahead and spray this down with some penetrant, let that soak down and through there. Sometimes, what happens is, is this outer portion will actually freeze or get stuck onto the bolt. If that's the case, what you would either want to do is grab onto the outer portion with some locking pliers, and then try to spin out that bolt. If that doesn't work, you might have to just cut the bolt itself. There's the bolt. Let's get all this out of here. Awesome.

So, now, assuming you're doing the sway bar links as a pair, now is the best time to go ahead and start doing the other side as well. Okay. Once you have both sides out, you should be able to move the bar around a little bit at this point. We're going to grab our new sway bar links. We take off the nut, take off the washer and the bushing, the washer and the bushing, and then, of course, the sheath, washer and bushing again, and we're going to leave it just like this.

Now, as we come up, okay, coming up from under the control arm, we still have the bolt with the washer and the bushing. Now we're going to take our bushing with our washer, put that facing down and towards the control arm. Grab your spacer, put that on there. We're going to push this up a little bit further. Now you're going to go washer, facing up, bushing. Get it underneath that sway bar. Bring it up. Bushing again.

If you were to look at these bushings, you can tell that they have like a rounded area, and then they have this area right here with a little like a piton. The piton is going to be going either towards the control arm or towards the sway bar. Set that on there, this one right here, and then, of course, our locking nut. I like to use a little thread locker on these.

I'm just going to use my 14-millimeter wrench, and of course, my ratchet underneath, and I'm going to start snugging it up. As I snug it, I want to be watching these bushings. What I want to see is the bushing touching up against the bar, on both sides of course. And, of course, down by the control arm there, we want those bushings to be touching up against it as well. We don't necessarily want to continue tightening, though, until the point where they seem like they're getting squished down and even pancaking out. So, let's just snug them up so they're all touching at least, and then we'll continue on.

Okay. So, this looks great. As you can tell, all of my bushings are touching exactly where they need to be touching. And you're also going to notice that I didn't continue tightening until they flattened out, like I had said before. This looks pretty great, so I'm just going to take a quick measurement of it. It looks like it's approximately the width of my thumb, personally, so I'm going to make sure that I go approximately the same on the other side of the vehicle.

Okay. Now it's going to be time to get the wheel up on here. Slide it on. Now we'll get the lug nuts on here, we'll bottom them out, and then we'll torque them to manufacturer specifications. Let's torque these lug nuts to 140 foot-pounds. Torqued.

Brought to you by 1AAuto.com, your source for quality replacement parts and the best service on the Internet.

Hi, I'm Don from 1A Auto. I hope this how-to video helps you out, and the next time you need a part for your vehicle, think of 1AAuto.com. Thanks.

In this video, we're going to show you how to replace a sway bar link on this 2002 Chevy Suburban, and it's the same part and similar process on these Suburbans from 2000 and 2006. We show you on the passenger's side, but on the driver's side it's the same procedure. The items you need for this include a new sway bar link from 1AAuto.com, a 14mm and 22mm socket and ratchet, locking pliers, a hammer, and a reciprocating saw depending on the condition of your vehicle.

Remove your hubcap by loosening up these lug nut caps and pulling the hub cap. Now, you want to remove the lug nuts. If you don't have air powered tools, you want to do this while the vehicle is on the ground. You can loosen them preliminarily, raise the vehicle and remove the lug nuts the rest of the way, and pull the wheel out. Using locking pliers, clip on to the top of your stabilizer link, and then remove this 14mm bolt. We'll just fast forward as Mike does this.

Now, you want to just hammer the link through. If the link doesn't move, you may have to use a reciprocating saw and cut it. Up top is the old part; below is the new part from 1A Auto. You can see they're identical, and they'll fit exactly the same. You want to put your stabilizer link back into place, starting with a washer and a grommet, then through the hole, then another grommet, then a washer, then the tube; then, before going through the next hole, another washer and grommet; then, on the top another grommet and another washer, then the nut.

Here, we just put the jack underneath the link. That's just to push it up through and compress the washers a little bit so that you can get the nut on the other end. Once I get another nut on, you'll see I just release the jack. You want to obviously be supporting the vehicle with jack stands, and then use your jack to push the bolt of the link up through. Then, you want to tighten up the sway bar link, and you basically want to tighten it up until the rubber bushings are compressed enough so that they're the same diameter as the washers.

Put the wheel back in place, then replace each of your lug nuts and tighten them up. You want to tighten them preliminarily, lower the vehicle, then tighten them the rest of the way. Torque each lug nut in a crossing pattern to 100 foot-pounds. Replace the hubcap, and just tighten up those lug nut caps.

We hope this video helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Please feel free to call us toll-free, 888-844-3393. We're the company that's here for you on the Internet and in person.