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How to Replace Leaf Spring Shackle Repair Kit 1991-2002 Ford Explorer
Created on:
Tools used
21mm Socket
Socket Extensions
Pry Bar
Sledge Hammer
13/16 Inch Socket
Jack Stands
Ratchet
Floor Jack
1/2 Inch Breaker Bar
1. Remove the old leaf spring shackle.
Coat the leaf spring shackle with penetrating oil the night before.
Raise and secure the vehicle.
Use a breaker bar and socket and ratchet and start removing the bolts securing the leaf spring shackle.
Use a hammer to push the bolts out once you’ve removed the nuts.
A pry bar can help this process.
2. Install the new leaf spring shackle.
Put the shackle into place and thread the two bolts through.
Tighten the nuts on the two bolts with a breaker bar to get a secure, snug fit.
Brought to you by www.1AAuto.com- Your source for quality replacement parts and the best service on the internet.
Hi I am Mike Green. I am one of the owners of 1A Auto. I want to help you save time and money repairing or maintaining your vehicle. I am going to use my 20 plus years experience restoring and repairing cars and trucks like this, to show you the correct way to install parts from 1aauto.com. The right parts installed correctly; that's going to save you time and money. Thank you and enjoy the video.
In this video we are going to replace the rear spring shackle on this 1998 Explorer. This is the same for a lot of early 90s up to 2000s Explorers and Mountaineers and Sport Tracs. Tools you are going to need are lots of penetrating oil, a nice big breaker bar or a big piece of pipe to use on your ratchet handle, a 13/16in and a 21mm socket and ratchet, sledgehammer, pry bar, and if you cheat like me an air hammer. The air hammer is not necessary, but it makes it a whole lot easier as you will see.
The rear spring shackles on these Explorers and actually on a lot of these Fords, you can see this one's got some issues, starting to rust out, it's not a hard replacement. You can see the new one from 1A Auto comes with all the hardware. It's going to go right in there. Started out by coating these and letting them soak overnight with some penetrating oil. Now I am just going to use my big breaker bar and a 13/16in socket. If you don't have a breaker bar like this, you can also use your socket wrench with a piece of pipe on it. Obviously you noticed I have the truck lifted up, and then I also have a support under the rear end. This one actually broke away pretty easy. Break the other one away. I got to switch to my regular ratchet after using the breaker bar.
Now we are going to take a nice big hammer. So to get this top bolt out, you are going to use a nice big crowbar. Stick it up in under this plate, which hopefully is still something left on your car and then pound the other side. That usually gets it started anyways. I was able to get it started with the sledgehammer, and I know I can get it out with that if I kind of just beat away at it. I am actually going to cheat a little bit here and use an air hammer. If you got one of these that's great, if not, think about getting one. You can just beat it out with a sledgehammer. This is just a glorified sledgehammer basically.
My new shackle does come with new bushings, but I am actually just going to reuse the original ones because they seem to be in okay shape. Put the top bolt in first. I am going to basically just pull down on that one. The new bolts are 21mm; use the ratchet to tighten them up at first. Then use our breaker bar to tighten them up. We hope this helps you out.
Brought to you by www.1AAuto.com. Your source for quality replacement parts and the best service on the internet. Please feel free to call us toll free 888-844-3393. We're the company that is here for you on the internet and in person.
PSA66610
In Stock
Product Reviews
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4.80/ 5.05
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'02 Explorer Sport Leaf spring shackle
michael
August 31, 2017
Fits like original, came with all the hardware .
Very happy with the replacement .
Good products, bad advice on 1Aauto Utubd video.
D
December 21, 2018
The parts were good. The shipping was fast. But the instructional video by 1Aauto was misleading. 3 seperate auto mechanics agreed that on a vehicle as old as my Explorer, the only way to get bolts out was to cut them out with a welding torch. I paid a licensed mechanic to replace mine. They had to order the upper frame bushing, not included just a steel sleeve. I will continue to buy from 1Aauto, but no more Utube videos. I will let a mechanic do the work.
Spring hangers
daniel
July 21, 2019
This project was very difficult. Your parts were excellent. I've used others from elsewhere that was nowhere near the good quality of yours. But this project required tools I didn't own. The origional ones were moulded and rusted together. I should have had a cutting torch. But I got it done. Safer now
Great quality, perfect fit
Glenn
May 2, 2021
Replaced the rear shackles on my 2001 Ford Explorer XLS where the quality and fit was fantastic. Great price too, would gladly order from 1AA Auto again!
paul
May 14, 2021
very heavy duty, love them, fit perfect, 1A/auto does it again with great parts at great prices,delivered on time and perfect fit ty again :)
Customer Q&A
Does this kit include the bushing that fits in the spring?January 4, 2016
Bob B
10
Hello, Spring bushing is included.
January 6, 2016
Brian F
10
yes it does
January 6, 2016
Phillip S
10
Doesn't the spring come with a bushing? Not totally sure.
January 7, 2016
Brian H
10
Yes
July 6, 2017
A A
10
The kit does include the bushing for the spring but only a sleeve for the frame bolt. Burning the bolt requires that bushing be replaced also.
December 21, 2018
D A
10
Yes it did ! Thank goodness
July 21, 2019
Daniel J
10
Yes
July 24, 2019
Sarah G
10
Rubber bushings should be modified for esier installations
February 9, 2020
Renante B
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