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How to Replace Door Actuator 2000-06 Chevy Suburban
How to Replace Air Temperature Control 2000-13 Chevy Silverado 1500
Created on:
Tools used
7mm Socket
Ratchet
7/32 Inch Socket
1. Removing the Door Actuator
Remove the 7mm bolts from the glove box panel
Pull down and remove the panel
Push on the tab and remove the door actuator harness
Remove the two 7/32 bolts from the door actuator
Pull the actuator down and out
2. Installing the New Door Actuator
Push the door actuator into place
Replace and tighten the two 7/32 bolts
Reconnect the door actuator harness
Replace the glove box panel
Insert and tighten the three 7mm bolts
Brought to you by 1AAuto.com, your source for quality replacement parts and the best service on the Internet.
Hi, I'm Don from 1A Auto. I hope this how-to video helps you out, and the next time you need a part for your vehicle, think of 1AAuto.com. Thanks.
In this video, we're going to show you how to replace the blend door actuator on this 2002 Chevy Suburban. You'll need a new blend door actuator from 1AAuto.com, a 7mm socket and ratchet, and a 7/32 socket.
Start off by removing the 7mm bolts from this panel underneath your glove box, this one being right there, and we'll fast-forward as Don removes these 3 bolts. Pull down the panel and remove it. Your blend door actuator is right here. Just push the tab on the harness, pull it free, and then remove that 7/32 bolt and the other one on the other side. We'll fast-forward as Don does this. Now pull the actuator down and it will pull free.
On the left is the old blend door actuator; on the right is the new one from 1A Auto. You can see they're identical, and they'll fit exactly the same. Take the blend door actuator, push it back up into place, and replace those two 7/32 bolts. We'll just fast-forward as Don replaces those and tightens them up. Connect the harness, push this panel back up into place, replace those three 7mm bolts, and you're all set.
We hope this video helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Please feel free to call us toll-free, 888-844-3393. We're the company that's here for you on the Internet and in person.
Tools used
Socket Extensions
7mm Socket
Ratchet
7/32 Inch Socket
1. Removing the Air Temperature Door Actuator
Remove the four 7mm bolts from beneath the glove box
Remove the trim
Remove the two 7/32 bolts from the door actuator
Disconnect the wiring harness
2. Installing the Air Temperature Door Actuator
Make sure the key is off
Insert the actuator into place
Tighten the two 7/32 bolts to the actuator
Connect the wiring harness
Insert the trim into place
Tighten the four 7mm bolts to the trim
Brought to you by 1aauto.com. Your source for quality replacement parts and the best service on the internet.
In this video, we're going to be replacing the temperature door actuator on this '02 GMC Sierra. This is usually the problem when you turn your temperature control knob, and you don't get any warmer or cold air. You're either just getting warm or just cold or just one temperature. Tools you'll need are a 7mm socket and a 7/32s inch socket with an extension and a ratchet.
On the passenger side, there are four 7mm bolts to remove: one there and one in there. There's one up in that hole right there. I can't really film it. And then over here, closer to the gas pedal there is one right there. Once you remove those bolts, just reach in, kind of pull it down and out of the way.
The actuator is right down here. It's held in with two bolts, they're 7/32s. One of them is right over here. The other one's on the opposite side. It’s a little more difficult to get to. Kind of have to stuff the wrench in there. Kind of starts coming out, and you can disconnect your wrench and just use the socket. Okay.
So the actuator then comes down and out, and there's a little connector right here. Just push and disconnect. Very important when replacing one of these actuators. Make sure that you do not power the actuator up before it's installed.
So make sure your key is off, and you'll see that I actually install it before I plug it in. So install. Push it up and in, and get on the pin in there. I'm starting this bolt over here. Just use my socket. Okay and the final part is to put your cover back in place. You want to push it up in there.
You push it kind of against the firewall first. And I'm sorry about shaking around a little bit here, just trying to film with one hand and push it up in there with the other. Push the front of it up and in first and then make sure you have everything lined up. Okay.
As you could see here, these are the passenger side outlet holes. Make sure those are all lined up and then start your end bolt here, and then I'd recommend starting the ones over near the driver side. Once you have those lined up, then the other two middle ones go in pretty easily.
We hope this helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the internet.
Please feel free to call us toll free 888-844-3393. We're the company that's here for you on the internet and in person.
BDA30811
In Stock
Product Reviews
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4.68/ 5.022
22 reviews
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Blend Door Actuator 2003 Chevy Tahoe
Ramiro
February 16, 2017
It's not easy to replace the passenger blend door actuator. But once I was finished, this part fit and works perfectly. Was getting nothing but hot air on passenger side while AC was on, that is no longer an issue. What's even better was that it saved me $100 compared to my local auto parts store.
Saved me a ton!!
Todd
March 4, 2017
Took my Yukon to the dealer because driver side was blowing hot air. They said it would be $1200 to fix because they had to dismantle the dash. Saw a video about the actuator and found one on 1aauto.com and it worked like a charm!! Even had a video to show proper installation!!
Replacement blend door Actuator for my 2005 Tahoe with auto climate control.
Charles
November 20, 2017
Great product and value!
Replaced my old blend door motor with this one from 1A Auto and it Works great! Completely resolved my wondering blend door issue.
Great OEM Replacement
S
November 27, 2017
Replaced a defective unit on my 2004 GMC Yukon Denali and this has worked very well. I would recommend it to anyone and the quality of the product seems better than stock.
Let There be light!
David
June 14, 2018
These were an exact fit and easy to install on my 2005 Chevy Tahoe. I have functional fog lights again, the lens covers broke off of the other ones on the road somewhere and these were no-brainer! You guys came through again with the exact parts.
Jon
November 22, 2018
Talked with rep and he helped me select proper part. Worked great and the video of exact repair was awesome. Ive got an 85 k5 bkazer that Im making a list of items that will be ordering at a-1 soon. Cant wait to get the parts so I can put them on my 85. Thanks guys first class operation!
Jon
Bismarck ND
Chevy AC Blend Door Actuator
S
July 25, 2019
I purchased 2 of these actuators to replace the factory originals on my 2004 Chevy Silverado. The passenger side was only blowing hot air and even after going through the reset/calibration process I had the same results. This actuator is located under the dash cover and the recirculation actuator is off to the right, so I didn't want to have to re-visit this again and purchased one for each point. The actuator is well made and actually has a metal barrel section rather than plastic like the OEM part. Build quality of the actuator is very good and this isn't just some lightweight knock-off as it at least appears to be the equal of the OEM if not a little more robust. No issues at all with the mounting or fitment and the electrical connector mated perfectly. After installation I performed the reset/calibration routine and I'm back to normal with a lot of money saved over buying the OEM units! My truck has 4 total of these actuators and you can bet that if either of the remaining 2
Worked well only one small issue...
James
March 29, 2020
Replaced main vent control actuator with this.besides the difficulty in actually getting the old one out and securing the new one due to minimal clearance under the dash, my Only hiccup was I had sand the plastic actuator arm gear I reused from the original, just because the I.D of the new actuator housing was smaller than the oem and the shaft wouldnt fit. Wasnt a big deal just took a little extra time. Otherwise after replacing, fired the car up and the vents work great again. 1a auto comes in clutch one again thanks!!
Blend door actuator
Robert
April 26, 2020
I watched 1A Auto You Tube tutorial on replacing the blend door on my 2002 Yukon Denali. I was so impressed with the quality and ease of understanding that I bought the part from them.
Good quality, great service.
I will order more parts from 1A Auto and will recommend them to family and friends.
Quick delivery, easy install
Master
June 18, 2020
With installation videos on hand from the website, I can save a lot of money by doing it all myself. The part was a perfect match. Installed right where the old part went with no need to finesse. I will alway by my parts from 1a auto.
Worked great
Caleb
September 18, 2020
Had it for over a year and had no issues so far
Blend Door Actuator Does the Trick
A
January 27, 2021
Purchased for a 2003 Chevy Suburban LT with auto climate control. The old part had failed and used what looked like a plastic cam. The 1A auto part looks like it has a heavy duty metal cam and so far is working great. Dont forget to re-calibrate the HVAC system and check the overhead temp sensor. Recommended. Btw it is a super pain to get to because of the 7mm bolt head recessed in an area where it is very tough to get a ratchet in there. Of course this bolt was the tightest out of the 3 needed for removal
Great product
Gregg
April 17, 2021
So far so good, Great product.
Great buy!!
Bob
July 25, 2021
Havent put it on yet. Im a truck driver waiting to get home so 4 stars for the video and quick shipping.
thomas
October 1, 2021
works well: will use your service again
Good value
Kenneth
October 18, 2021
So far so good, been reliable
Perfect fit
Pieter
November 10, 2022
It was exactly what I needed. The part fit perfectly in my 2001 Chevy suburban. The part came quickly, and their instructions online on how to install were perfect as well. Made a quick job quicker.
Blender motor actuator 2003 gmc yukon xl slt 1500
MAURICE
July 30, 2023
The part was exactly what I needed and worked perfectly and didn't take long to install. Good buy!!!
Jeff
August 13, 2023
It was a non working part out of the package. What's the return policy.
Icy cold
Emmett
September 12, 2023
Why have hot air blown on the driver. Just buy it and thank me later.
Worked!
Eric
September 20, 2023
Worked!
Driving in cool air again
Francis
December 7, 2023
Worked exactly as expected. Saved me hundreds of dollars in car repairs. The instructional videos that accompany the 1A auto repair parts make the job so much easier. Thanks 1A auto.
Customer Q&A
What do I do if the rod that goes in the blend door breaks during removal of the old one?April 18, 2016
Cody D
10
You will need to take the whole blend door assembly apart to replace it
April 18, 2016
Bryan M
10
Try and locate one either through the dealer or salvage yard I suppose.
April 18, 2016
Brian F
is this the one i need if i'm getting hot air on drivers side when i turn on air cond. on 2004 silverado 2500 ?August 4, 2017
C H
10
If its not blowing hot on the other side then yes
August 4, 2017
Wendell E
10
Yes
August 4, 2017
Sarita V
10
I used this on the passenger side
August 5, 2017
Luis L
10
I thought this was the problem , Turns out it requires completely removing the dashboard to get to the problem. The teeth on the flaps are worn out and the vents don't operate properly. I found that using the " Auto " setting , although it doesn't work every time, will, most of the time, correct the hot air problem. I'm just not going to attempt removing the whole dash board. Hope that helps.
August 5, 2017
Ronald T
10
I change out the actuator and it work.
August 9, 2017
Dwayne H
Is this the actuator that would need to be replaced if the entire front AC is blowing hot? Our back AC in the Yukon still blows cold. We took the actuator out and get moderately cool air when we slide over the little door where the actuator was.August 4, 2017
C A
10
I have a 2004 GMC Sierra PU. I have the dual zone temperature controlled HVAC system. My truck very often will switch from cold AC air to VERY HOT air, to a point where I have to turn the AC system off. My mechanic said that the cause of the problem is a defective blend door actuator. I am having both actuators replaced next week...so stay tuned!
August 4, 2017
James A
10
YES!!! This solved my problem in my '05 Yukon XL w electronic climate control!!! Good Luck!!!!
August 8, 2017
Thomas B
can this replace ac delco part num 52402588?August 9, 2019
S S
10
We do not have the AC Delco replacement number. If you'd like to contact us via phone or email we will be happy to verify if this part fits your vehicle, and if it does not we can help find the correct part. Thank you.
August 9, 2019
Peter L
I got an '05 Tahoe Z71 pack. This should fit, right? I NEED to replace mine. It's already 20 out frosted windows, and my defrost works, but heat has been a no go.November 2, 2021
John D
10
It worked well for me
November 3, 2021
D R
10
i would take the old one out and hand turn it to make sure this is the actuator
my problem was opposite had heat only and no ac
but yes if that is the problem then yes this will fit - i have the 01 SUBURBURAN Z71
November 3, 2021
Stephen W
10
This Air Inlet Door Actuator is listed to fit 2005 Chevrolet Tahoe models equipped with Automatic Temperature Control.
November 3, 2021
Jessica D
10
I've got an '05 Denali XL There ar three of these actuators under the dash. I took a shot at changing the easy (lowest) one, and it solved the problem.... not too dificult to get to either. However, gotta say, if it woudl have been one of the other two... where you gotta take the dash apart to get to them..... I'd have bailed on the project. FYI.. if you DO change one or more off the damper motors, you must reprogram them all to work together. There is a procedure to re-time them all together on line. Cannot find it right off hand tho. good Luck!
November 4, 2021
Brian W
Customer service
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Chevrolet is a registered trademark of General Motors Company. 1A Auto is not affiliated with or sponsored by Chevrolet or General Motors Company.See all trademarks.
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