Assemblies may include halogen or incandescent test bulbs that should be replaced before installation.
Features and Benefits
Direct Fit - No vehicle or wiring modification necessary
DOT, SAE, and FMVSS Compliant - Meets on-road use regulations
Matching set for a restored look
Item Condition:New
Attention California Customers:
WARNING: This product can expose you to chemicals including Chromium (Hexavalent Compounds), which is known to the State of California to cause cancer, and birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov
This item is backed by our limited lifetime warranty. In the event this item should fail due to manufacturing defects during intended use, we will replace the part free of charge. This warranty covers the cost of the part only.
The bulbs are for testing and not covered under our warranty. Our warranty applies to the light assembly only.
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How To Replace Headlights 1992-99 Chevy Suburban
How to Replace Headlight 1995-2000 Chevy Tahoe
Created on:
Tools used
Phillips Head Screwdriver
Ratchet
Complete Metric Socket Set
1. Replacing the bulbs
Remove the two 5mm bolts and remove the headlight.
Replace the bulbs.
2. Removing the headlight assembly
Remove the 4 phillips screws to remove the parking lights.
Remove the parking lights.
Remove the ten screws behind the parking lights and around the grill.
Remove the grill and set aside.
Unbolt the headlight assembly.
Remove and unplug the headlight assembly.
3. Installing the headlight
Put the bulbs back in and plug them in.
DO NOT TOUCH the bulbs- the oil from your fingers will burn into the light and foul your bulb.
Clip the wiring back to the headlight.
Bolt it back in using your socket and wrench.
Reassemble your grill and bolt it back in.
Replace your parking lights.
Bolt the last bolts back in.
This video is brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet.
Hi, I'm Mike Green from 1A Auto. Today, I'm going to show you how to remove and replace the headlights on this vehicle. It's a 1999 Suburban. It's generally the same as a 1988 to 99 Chevy or GMC truck, as well as the '92 to '99 Suburban, Yukon, the 2-door Jimmy full sized, and the Tahoe. With that, the first thing we're going to do is open up the hood to access the headlight. If you're looking to replace your light bulbs, locate these two five millimeter studs. Remove them with socket or a wrench. Your light comes out. You have access to the back of the headlights. You can just unplug the low beam and the high beam and replace the bulbs. If you're looking to replace the headlight assemblies, stay with us. We'll go into more detail on that. In behind there's a mounting plate; if your headlight's been damaged, normally this mounting plate is damaged also. If we want to replace the whole headlight assembly, we'll have to remove the grill.
To do that, what we do next is remove the parking light. It has four Phillip's screws that we take out. Okay, let's speed this up a little bit. You remove the light. You just click the thumbs and twist and pull the lights out. Your parking light's removed; the opposite parking light. There are ten screws which we're going to quickly show you on the grill. These screws hold the grill in, two behind the parking lights, two in the middle, two behind the opposite side parking lights, and then four up top. I got the 10 bolts out. You can see the headlights are still in. The marker lights are still in, but they are unplugged. Once those bolts are out, you can pull it forward. Just make sure everything comes apart in here. Bulbs and stuff are clear. The grill's out, separate.
You can easily unbolt your headlight assemblies. From here we're looking at the driver's side headlight assembly, we'd remove this bolt, this bolt, this bolt, and this bolt. Going to unplug; your headlight's free. This is the new headlight assembly. Okay, and quadruple time. Shops charge 50 bucks an hour for this stuff. This has got to be worth 200 bucks an hour anyways. Look at that hand movement. I don't even know if tools move that fast. Now that the light's bolted in, we can connect the headlight harnesses. Once the headlight harnesses are connected, we'll reach into the cockpit real quick. Test the low beams, click on the high beams. Oh! Everything looks good.
We can put the grill back on, just reverse your procedure. Tilt it in there. Pull the lights through first, each side. Tilt it in. There's a little harness in the center, too. Make sure that doesn't get pinched in there. Push it up in. The top, the plastic lip goes up over the top of the sheet metal. Once everything looks right, we'll bolt it back in. You're ready to go. Ten they're seven millimeter bolts. We've re-installed the grill. We need to reinstall, we need to plug in the markers and install the parking lights. We're now back in close-up. This you put in and you twist. These go in just like they came out. You get them to click as they lock into place. A shot of espresso or two.
There I am standing in front of the truck. My lips aren't moving. I am talking to you through the magic of computers. We hope this video helped you out how you can see we got our lights back in. Our grill's on and our parking lights.
Remember the parts in this video can be sourced at www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Thank you.
Tools used
Socket Extensions
Phillips Head Screwdriver
7mm Socket
10mm Socket
Ratchet
1. Removing the Side Marker Light
Remove the four Phillips screws from the parking light bracket
Twist the bulb socket counterclockwise out of the light and side marker light
Repeat the process on the other side
2. Removing the Grille
Remove the 7mm bolts from the top of the grille
Remove the 7mm bolt from the center of the grille
Lift on the tab where the parking light was and pull the grille forward
Push the tab in the center with a flat blade screwdriver
Remove the grille
3. Removing the Headlight
Remove the four 10mm bolts from the headlight bracket
Pull the headlight out
Disconnect the headlight wiring harness
4. Servicing the Bulbs
Twist the bulb socket counterclockwise out of the light
Pull the bulb off of the socket
Push on the new bulb
Twist the bulb clockwise into the light
5. Installing the New Headlight
Reconnect the wiring harness to the headlight
Line up the bolt holes on the headlight bracket to the bolt holes on the vehicle
Replace the 10mm bolts into the headlight bracket
6. Installing the Grille
Align the grille and pull the parking light sockets through
Align the tabs on the grille and push them in until they lock
Replace the five 7mm bolts on the top and center of the grille
7. Installing the Side Marker Light
Insert the side marker light into place
Twist the bulbs clockwise into the light
Line up the bolt holes on the side marker light bracket to the bolt holes on the vehicle
Replace the four Phillips screws into the parking light bracket
Repeat the process for the other side
Brought to you by 1AAuto.com, your source for quality replacement parts and the best service on the Internet.
Hi, I'm Don from 1A Auto. I hope this how-to video helps you out, and the next time you need a part for your vehicle, think of 1AAuto.com. Thanks.
In this video, we're going to show you how to service the headlight bulbs as well as replace the entire headlight assembly on this 1996 Chevy Tahoe. We show you on the passenger side, but the driver side is the same procedure. The items you'll need for this include new headlights from 1AAuto.com, Phillips screwdriver, and a 7mm and 10mm socket and ratchet with an extension.
You want to first remove these four Phillips screws, and we'll just fast-forward as Don does this. Pull the light out, twist the sockets counterclockwise, and pull them out. Then, you want to twist this socket out of your side marker light, and then repeat the process on the other side.
Next, you want to remove this series of 7mm bolts, and we'll just fast-forward as Don does this. There's one more 7mm bolt right here. Once those are removed, you want to just lift up this tab, pull the grille forward, and there's another one on the other side. There's another clip right in the center. Using a stick or a long screwdriver, you just want to push that tab and then pull out on that center tab. Just to give you a better look at it, it's this tab right here.
Next, you want to remove these four 10mm bolts that secure your headlight, and we'll just fast-forward as Don removes those. Now, to service your bulbs, both of them are the same. You just pull back this tab and pull the harness free, then twist the bulb out. Push the new one in, twist it clockwise to lock it, and then just reconnect your harness. If you're looking to replace the whole assembly, you just want to disconnect both of these harnesses by pulling up that tab.
Then take your new headlight and push the harnesses into place. Then push your headlight back into place and replace those four 10mm bolts. Once those are in place, take your grille and pull your parking light sockets through, and then you want to line up the tabs on the grille.
The first one you want to do is the center one, and just push down that tab and push the tab on the grilled into place until it locks. Now, line up those side ones and push those into place and we'll just fast-forward here as Don replaces those five 7mm bolts. There's four along the top of the grille, and then that one in the center just above the badge.
Now, twist your side marker light back into place. Then twist your two parking light sockets back into place, just turning them clockwise to lock them. Then push the assembly into place and replace those four Philip screws. Repeat the process on the other side.
We hope this video helps you out. Brought to you by www.1AAuto.com, your source for quality replacement parts and the best service on the Internet. Please feel free to call us toll-free, 888-844-3393. We're the company that's here for you on the Internet and in person.
GM073-B001L
In Stock
Product Reviews
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4.33/ 5.06
6 reviews
5 Stars
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C
October 20, 2017
It is Working great and well be ordering another one in the feature and the heaskight arrived on time
Not worth it?
Victor
July 18, 2018
We purchased the kit that had both lights in it first, the drivers side adjustment screws were striped out, thought it was something we did so ordered another headlight. Adjustment screws striped out on this light also.
Brackets also don't fit out of the box. Adjustments had to be made to all the bolt holes and the "tits" on the back had to be cut off.
Perfect fit
Eric
November 28, 2019
High quality
Driver side headlight
Myeesiah-D
March 14, 2020
I would like to Thank A1Auto for providing me with my headlight. It arrive right on time.
Chev Headlight.
T
May 3, 2020
Looks great and works. The instructional videos are excellent. Watch the video for adjusting headlights. Its makes it easy if you have never done it before.
Great product
H
December 26, 2020
I watched the install video online , ordered it and 2 days later its here , took 20 minutes to install , amazing how much more light hits the road now
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